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Aluminum Foiled Flexible Busbar

Aluminum foiled flexible busbar is a type of busbar composed of multiple layers of aluminum foil with a thickness of 0.1mm or 0.2mm.
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Description
Products Description

Overview of Aluminum Foiled Flexible Busbar

Aluminum foiled flexible busbar is a type of busbar composed of multiple layers of aluminum foil with a thickness of 0.1mm or 0.2mm. Its structure is divided into two separate areas: the solid area and the flexible area.
The solid area is welded by a molecular diffusion welding machine, and it is mainly used for connecting cells or modules in the battery pack. The flexible area is not welded during the manufacturing process, which is beneficial for assembly operations and can improve reliability in vibration environments.

Advantages of Our Aluminum Foiled Flexible Busbar

  • It can be laser welded at the customer's site, making it more suitable for high - volume production scenarios.
  • It has flexible characteristics, which can simplify the assembly process and improve assembly convenience.
  • It is lighter in weight, helping to reduce the overall weight of the battery pack.
  • It shows higher reliability in vibration environments, ensuring stable use.
  • It can meet the needs of both cell connection and module connection, with a wide range of applications.

Scenario Applications

  • New Energy Vehicles: In new energy vehicles, the battery pack is an important component. The aluminum foiled flexible busbar, with its light weight, can reduce the overall weight of the vehicle, thereby improving the cruising range. Its good vibration resistance ensures the stable operation of the battery pack during the driving of the vehicle, which is crucial for the safety and reliability of the vehicle. At the same time, its convenience in assembly is conducive to the efficient production of new energy vehicles.
  • Energy Storage Systems: Energy storage systems often require a large number of battery modules to be connected. The aluminum foiled flexible busbar can easily realize the connection between cells and modules, and its ability to be laser welded on - site is suitable for the mass construction of energy storage systems. In addition, in the working environment of energy storage systems, which may be affected by external vibrations, the reliable performance of the busbar in vibration environments can ensure the stable operation of the energy storage system.
  • Industrial Equipment: Some industrial equipment uses battery packs as power sources. The aluminum foiled flexible busbar's flexibility makes it easy to install in the limited space of industrial equipment, and its light weight does not increase the burden of the equipment. Its high reliability also ensures the continuous and stable operation of industrial equipment.


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